Case study · Infrastructure
Predicting rail washaways from rainfall data
Arc Infrastructure asked Interfuze to test whether rainfall patterns and historical track washaways could be analysed to predict future washaways. The proof of concept predicted about 93% of past washaway events, and Arc began taking it into production for operational use.
Outcomes
- 93% of past washaway events predicted from rainfall patterns (approximate)
- Hourly alerts for each track segment and each weather station
The challenge
Derailments cost Arc Infrastructure about $2M a year, and they put Arc's employees, rail operators and the public at risk.
One preventable cause is a washaway: abnormal or intense rainfall displaces the rail formation under the track, and a train passing over the damaged section can derail.
Arc's innovation workshops suggested that washaways might be predicted by analysing past washaway events against rainfall patterns. Arc engaged Interfuze to test that idea with a proof of concept that could become a production-ready solution if it proved viable. That meant identifying the high-risk locations, finding and collecting the relevant data, and developing new analysis techniques to predict or detect washaways before or as they occur.
Our approach
We mapped the relationships between rainfall, geography and historical track washaway events through an extensive data analysis exercise.
We then correlated every weather station with flood events and with the track's kilometre marks. That gave a base set of rainfall thresholds for each track segment on the network, and an estimate of the impact rainfall at each location has on those track sections.
On that foundation we built a washaway prediction engine. It learns changing thresholds over time, monitors incoming rainfall, predicts which sections are at risk and raises alarms as an early warning.
For the proof of concept, alerts were shown in Power BI over an Azure SQL database and pushed by email to distribution lists of the relevant users. The engine can generate hourly alerts for each track segment and each weather station, and it can scale into GIS applications alongside field data from IoT devices.
The outcome
Analysis of rainfall patterns predicted about 93% of historical washaway events.
Interfuze delivered the proof of concept, and Arc began taking it into production for operational use. Arc can now monitor weather events proactively, to warn rail operators about sections of track that have experienced a washaway and reduce the risk of crossing them.
The solution is becoming a foundation that Arc will scale to monitoring and detection alerts in other areas.
“Interfuze did an outstanding job understanding a very complex business problem and then going on to develop and clearly communicate a solution with real value. The generation of washaway alerts to operational teams marks a significant achievement toward risk mitigation and safety to rail operations across the Arc Infrastructure network.”
Where to next
Related work
The partner
- Microsoft at Interfuze Azure, data, AI and Copilot
Start small
AI readiness sprint A fixed-scope first engagement.